BITUMEN EMULSION PLANT

5-20 tph bitumen emulsion production

What is the bitumen emulsion plant ?

Bitumen emulsion plant; It is the facility that produces bitumen emulsion by mixing solution (water, emulsifier, acid mixture) and bitumen homogeneously in certain proportions.

 

Bitumen emulsions are divided into anionic and cationic emulsions. Anionic emulsions are generally used for insulation and insulation purposes in the construction industry. Cationic bitumen emulsions are used for asphalt road construction or surface coating on rural roads. Bitumen emulsions are preferred because it can be applied more economically and at lower temperatures than other applications.

Bitumen Emulsion Plant Technical Specifications

- Bitumen emulsion production capacity in the range of 5-20 tons/hour

- Bitumen emulsion plant production with hot oil heating system or electrical heated system

- High quality homogenizer mill with gap adjustment feature

- Double inlet mill design that prevents the bitumen emulsion from foaming

- Stainless steel solution tank providing homogeneous mixing

- High precision, stainless steel acid and emulsifier weighing unit

- High precision production by dosing bitumen and solution via flow meter

- Easy to carry, single-chassis design

- PLC control system with touch screen on the control panel.

- Automatic dosing feature with PID controlled pumps

- Recipe saving feature for easy use

- User-friendly software interface and multilingual usage

 

Bitumen emulsion plants can be produced in container type as well as in stationary or mobile type. Along with the bitumen emulsion plant, there may be a need for a bitumen service tank, bitumen emulsion stock tank and a thermal oil boiler. Turnkey offer is offered with these equipments.

MBEP 5 Bitumen Emulsion Plant

  • Bitumen Emulsion Production Capacity : 5 ton/hour
  • Bitumen Emulsion Mill Capacity : max. 5 ton/hour
  • Bitumen Pump : 4 m³/hour
  • Solution (SAE) Pump : 3 m³/hour
  • Heating System: Hot oil heated or electrical heated

MBEP 10 Bitumen Emulsion Plant

  • Bitumen Emulsion Plant Capacity : 10 ton/hour
  • Bitumen Emulsion Mill Capacity : max. 10 ton/hour
  • Bitumen Pump : 10 m³/hour
  • Solution (SAE) Pump : 6 m³/hour
  • Heating System: Hot oil heated or electrical heated

MBEP 15 Bitumen Emulsion Plant

  • Bitumen Emulsion Plant Capacity : 15 ton/hour
  • Bitumen Emulsion Mill Capacity : max. 15 ton/hour
  • Bitumen Pump : 15 m³/hour
  • Solution (SAE) Pump :8 m³/hour
  • Heating System: Hot oil heated or electrical heated

MBEP 20 Bitumen Emulsion Plant

  • Bitumen Emulsion Plant Capacity : 20 ton/hour
  • Bitumen Emulsion Mill Capacity : max. 20 ton/hour
  • Bitumen Pump : 15 m³/hour
  • Solution (SAE) Pump : 10 m³/hour
  • Heating System: Hot oil heated or electrical heated

Bitumen Emulsion Plant Photos

bitumen emulsion plant 2
bitumen emulsion plant 3

Bitumen Emulsion Plant Equipments

Bitumen Emulsion Mill

Bitumen emulsion mill is mixes bitumen and a solution (water + acid + emulsifier). It consists of a rotor and a stator. The rotating part (rotor) spins at 3000 revolutions per minute, breaking the bitumen into fine particles and mixing it with the solution.

Bitumen Meter

The bitumen meter controls the pump flow rate through a PID system. It measures the real-time flow of bitumen according to the bitumen emulsion recipe and provides this information to the PLC system.

Bitumen Pump

The bitumen pump is designed for viscous liquids and operates with high efficiency. According to the recipe entered into the PLC system, the bitumen pump ensures accurate dosing of bitumen. The pump is equipped with a hot oil jacket or an electrical heating system.

Solution Meter

The solution meter controls the flow rate of the solution pump through a PID system. It measures the real-time flow of the solution according to the bitumen emulsion recipe and provides this information to the PLC system. It is made of stainless steel.

Frequently Asked Questions (FAQ)

There are two types of bitumen emulsions: anionic bitumen emulsion and cationic bitumen emulsion. Cationic bitumen emulsion is typically used in road projects, while anionic bitumen emulsion is used in the construction industry as an insulation material.

In addition to the bitumen emulsion plant, a hot oil boiler, bitumen tank and bitumen emulsion tank are required.

It is recommended to consume bitumen emulsion within 48 hours after production.

During the production of bitumen emulsion, it is not recommended for the final product to exceed 70°C. The quality of the bitumen emulsion will decrease as the solution begins to evaporate.

A bitumen emulsion plant requires an operator to run it. It is important for an experienced operator who is knowledgeable about bitumen emulsion chemistry to operate the plant.

Bitumen Tank

Production in the Capacity Range of 40-3000 Tons

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Thermal Oil Heater

Production in the capacity range of 250,000 - 3,000,000 kcal/hour

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MBA

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+90 541 253 58 06

+90 546 726 06 06

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1212. Sk. No:11/B, 06378 Ostim Osb/Yenimahalle/Ankara – TURKEY

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